Roll Forming Machine on 79 pages, 14,987 words attached to the mission statement, reviewing books, parts and assembly drawings
CONTENTS
Introduction 1
1. Motor selection and gear ratio calculation 2
1.1 Select Motor 2
1.1.1 Select the motor type and structure 2
1.1.2 Select motor capacity 2
1.2 Calculation  Roll forming machine of the total transmission ratio transmission, and distribution at all levels of transmission ratio 3
1.2.1 The total transmission ratio gear 3
1.2.2 distribution at all levels of transmission ratio 3
2.V with design and calculation 4
2.1 determine the computing power of 4
2.2 Select with type 4
2.3 determine the baseline diameter pulley 4
2.4 Checking with the speed of 5
Center distance of 2.5 initially for 5
2.6 baseline length of 5
2.7 to determine the actual spacing of 6-axis
2.8 Checking a small pulley wrap angle 6
2.9 V single power rating with the basic 6
2.10 V with the power of a single increment of 6
2.11V with the root of the number 6
2.12 V with a single 7 preload
2.13 pulley structure 7
2.13.1 The structure of small pulley 7
3. Calculation of basic parameters of 8
The shaft speed, transmission power, torque 8
4. Synchronous Gear Gear Calculation 9
4.1I Axis Gear Design 9
4.1.1 Select gear materials 9
4.1.2 initially for the main parameters of 9 Gear
4.1.3 Check tooth contact fatigue strength of 12
4.2 Ⅱ Axis Gear Design 14
4.2.1 select the gear material 14
4.2.2 initially for 14 key parameters Gear
4.2.3 Check tooth contact fatigue strength of 17
Axis Gear Design 4.3 Ⅲ 19
4.3.1 Select gear material 19
4.3.2 The main parameters of gears initially for 19
4.3.3 Check tooth contact fatigue strength of 22
4.4 Ⅳ Axis Gear Design 24
4.4.1 select the gear material 24
5. Synchronous shaft gear box design and calculation of 29
5.1 Ⅰ shaft design calculation 29
5.1.1 Select the material axis of 29
5.1.2 Initial estimate the diameter of shaft 29
5.1.3 axis axis component selection and structural design of 29
5.1.4 Stress Analysis shaft 30
5.1.5 shaft strength calculation 32
5.2 Ⅱ 33 shaft design calculation
5.2.1 Select the material axis of 33
5.2.2 Initial estimate the diameter of shaft 33
5.2.3 axis axis component selection and structural design of 33
5.2.4 Stress Analysis shaft 34
5.2.5 shaft strength calculation 37
5.3 Ⅲ 38 shaft design calculation
5.3.1 Select the material axis of 38
5.3.2 Initial estimate the diameter of shaft 38
5.3.3 axis axis component selection and structural design of 39
5.3.4 Stress Analysis shaft 39
5.3.5 shaft strength calculation 44
5.4 Ⅳ shaft design calculation 44
5.4.1 Select the material axis 44
5.4.2 Initial estimate the diameter of shaft 44
5.4.3 axis axis component selection and structural design of 45
5.4.4 Stress Analysis of shaft 45
5.5.5 shaft strength calculation 53
6. Synchronized gear box bearing checking 54
Check shaft  forming machine bearings 54 6.1I
6.1.1 Calculation of bearing branch 54 reactions
6.1.2 derivative bearing axial force 54
6.1.3 suffered axial load bearing 54
6.1.4 equivalent dynamic bearing load of 55
6.1.5 Bearing Life 55
Check shaft bearings 55 6.2II
6.2.1 Calculation of bearing branch 56 reactions
6.2.2 derivative bearing axial force 56
6.2.3 suffered axial load bearing 56
6.2.4 The equivalent dynamic bearing load of 56
6.2.5 57 bearing life
Check shaft bearings 57 6.3III
6.3.1 Calculation of bearing branch 57 reactions
6.3.2 derivative bearing axial force 57
6.3.3 suffered axial load bearing 57
6.3.4 The equivalent dynamic bearing load of 58
6.3.5 58 bearing life
Check shaft bearings 58 6.4IV
6.4.1 Calculation of bearing branch 59 reactions
6.4.2 derivative bearing axial force 59
6.4.3 suffered axial load bearing 59