garage door panel production line
time:2011-04-23 08:23from:未知 Author:admin click:Times
1,Uncoiler part:
1)uncoiler type:double shaft , rotate 180 degrees to alternative
2)Power of motor of uncoil:5.5KW
3)Power of hydraulic expansion:2.2KW
4)Power of rotate motor:2.2KW
5)Raw material:G2NS pre-painted steel with PVC film
1,Uncoiler part:
1)uncoiler type:double shaft , rotate 180 degrees to alternative
2)Power of motor of uncoil:5.5KW
3)Power of hydraulic expansion:2.2KW
5)Raw material:G2NS pre-painted steel with PVC film
6)Inner diameter of coil:508mm,610mm
7)Out diameter of coil:1200mm
8)Weight of coil:5T per shaft
9)Thickness of sheet:0.4-0.8mm
11)Speed of uncoil:1.5-12m/min
2,Coil car:
1)Hydraulic cylinder lift stroke:changer range 0.5m
2)Coil car stroke:2.5m
3)Pressure of hydraulic system:6.3Mpa
4 ) No pit
3,Hydraulic front Cutting unit
1 ) Material of blade:Cr12
2 ) Hardness of quench :HRC58° —HRC60°
4,Wood-grain Forming Machine
1) Forming speed: 10m/min
2) Woodgrain roller material: Gcr15 forge steel (to be confirmed with roller manufacturer, plese specify ”HRC…”)
5,Servo Steel leveling unit
1) Servo feeding and leveling: two rollers for feeding, five rollers for leveling
2) Servo motor power: 5KW
4) feeding traction: add one set traction unit to avoid waste material
6,Hydraulic punching machine and dies (Shape)
1 ) Model of Hydraulic punching machine :YA-375 (to be confirmed, any size larger than 350T) (Min. output of 6m/min)
2 ) Type of Hydraulic punching machine :4 guide poles and 2 hydraulic cylinders (2 top and 2 bottom)
3 ) Capacity :375T (above 350T)
4 ) Number of die :2 Sets
5 ) Change type 2of die: automatic
6) Punching smallest dimension between punchings is : 80mm
7) Step of mould working : press—extend—shape (to be confirmed if 2- or 3-stage)
7,Hydraulic punching machine and Mould (Hole) (Could use small individual hydraulic punches. These can be before or after the raised panels punching press.)(Min. output of 6m/min)
cold roll forming machine cold roll forming1 ) Type of Hydraulic punching machine : 4 guide poles and 1 hydraulic cylinder
2 ) Capacity :200T
3 ) Number of mould :1 Sets
4) Servo Motor adjustable span of holes
5) Tolerance of servo width adjust: ±0.02mm
8,Hydraulic Cutting unit
1 ) Material of blade :Cr12
2 ) Hardness of quench :HRC58° —HRC60°
3) Blades for Front and back cutting machine are inter changeable
4) Provide 1 spare set of cutting blades
9,Conveyer
2 ) Power of motor :3KW
3) Cannot scratch material
10,Panel rib roll former (Min. output of 16m/min)
1) Rib former roller number: 6 rollers
2) roll forming type: three forming unit combined machine ( guide track , crossing moving)
3) Rib former motor power: 5.5 KW
4) Roll former function: can meet the requirement for forming ribs with three different width. When one forming unit is working, the other two will automatically withdraw and standby.
5) Rib roller withdraw type: CNC control
6) Automatic adjustment to change between 4 and 5 rib pattern so pattern is centered in the panel
11,Edge cutting & crush
1. slitting device position for Edge cutting: feeding material side
2. quantity of slitting blades for Edge cutting: In addition to the standard with one pair spare one
3. Main motor power:3KW
4. Crush motor power:2.2KW
5. Edge cutting roller material: Cr 12MOV
12,Door panel forming machine (Min. output of 16m/min)
Roll stand: 18 stations
Type of station :double extend arm
Adjustment of width : servo drive (150mm within 4 seconds or less)
Width Adjustment so square pattern or ribs are centered in the panel
Main forming power:11KW
Servo power :4KW
Speed: min 16m/min
Material of rolls :40Cr
Hydraulic motor: 2.2KW
10. The single surface of roller is coated with chrome with 0.05 mm
11. Structure of roll forming machine:
12. diameter of shaft :75mm
13. Hardness of shaft :heat treatment ,HB220°—HB250°
14. Tolerance of landscape orientation move:±1mm
15. Any width panel can be manufactured between agreed minimum and maximum widths
13,Online label marking equipment
Willett ink-jet printer
14,Auto Stacker:
Maximum stacking length:8m
Configuration type of drive: electric drive and
Gas capacity :≥1 m3
Type of unload ,move: lifter , landscape orientation move
output motor power:4kw
Moving stacker (up-down), up to 300mm of panels (up to 6 panels) stack height, horizontal shift after a full door set has been completed. (Drop height to be sufficiently small so that panels don’t get damaged.)
15,Rotating Packing Machine
Type of packing : Cycle packing
Range : 300mm (H)X650mm(W)X8000mm(L)
16,Electric control system:
Advantech Industrial Computer: one set (Communicate with ERP)
Omron PLC use for production line
MITSUBISHI Servo system drive the width adjustment
ABB Transducer
conform to CE standard
17,Safety Guarding
All Machines are to be safety guarded with electrical cut out switches
18 Voltage
All electrical equipment is to be designed to suit customers' power Voltage specifications
------ line --------------------------